Packaging inspection solution for food and beverage production line

Visual detector for PET bottle capping quality丨TFGJ750-2•TFGJ1200-2

The equipment is mainly used for detecting such defects as the high bottle cap, crooked bottle cap, no cap and anti-theft ring damage occurred in the production of PET bottled beverage; under certain conditions, the insufficient liquid level can be detected and judged; and the on-line removal of defective product is enabled. The device can accurately detect the bottle cap in all directions and in real time on a high-speed production line, and can be widely applied to industries such as pharmacy, food and the like.


Performance features

· he optical path 90° imaging technology ensures multi-azimuth verification, high accuracy and fast test speed;
· The equipment is a full-automatic intelligent test system, featuring no noise, long service life, does not need manual intervention in the test process, supports automatic sorting, compact working procedure and high efficiency;
· User-friendly HMI enables simple operation, easy to learn, in addition, the software system is provided with complete functions, complete tool box, and the functions such as automatic positioning, parameter adjustment and the like can be realized.


Technical parameters

Product name

PET bottle capping quality visual detector

Dimensions

910×700×1800mm

Test rate

TFGJ750-2: 750 bottles/min
TFGJ1200-2: 1200 bottles/min

Size of bottle cap

Normally 28mm, 38mm,special-shaped cap can be customized

Size of bottle body

Height 150-300mm, diameter <100mm

Test accuracy

99% and above

Functions

Automatic feeding and discharging, automatic remove the defective product, stop test in case of no bottle, and remote monitoring and control (optional).


Visual detector for PET bottle case label quality丨TFBJ500-1•TFBJ800-1

The equipment is mainly used for detecting the main defects such as high-position labeling, naked labels, joint labels, and distorted labels after the PET beverage bottle is subject to heat shrinking process for case labeling, and to remove defective products on line.


Performance features

· Labor saving, high efficiency and low failure rate;
· Automatic learning function enables complete adjustment of tool parameter with accuracy above 95%;
· It has remote status monitoring function, which feeds back to remote server the statistics data, key operations and so on;
· Easy to learn, the parameter setting entry is convenient for adjustment;
· The equipment inspection recipe can be followed, and the customer can add the recipe through copy and modification, and more than 100 inferior-quality products are reserved for the customer to find the cause and fine tune the parameters.


Technical parameters

Product name

PET bottle case labeling quality detector

Dimensions

930×630×1800mm

Test rate

TFBJ500-1: 500 bottles/min
TFBJ800-1: 800 bottles/min

Shape of bottle

Round bottle, square bottle, hexagonal bottle, etc.

Size of bottle body

Height 150-300mm, diameter<100mm

Test accuracy

Above 99.5%

Functions

Automatic feeding and discharging, automatic remove the defective product, stop test in case of no bottle, and remote monitoring and control (optional).


Dehydrator丨TFCS1000•TFCS810

The equipment is mainly used in the production of PET bottled beverage, and removes water by wind on the station where the water bead on the bottle body should be removed. On the production line of filling products, the outer surface of packaging bottle filled with the product is provided with a label, painted characters or should be encased. In order to achieve a better effect, the surface of packaging bottle should be dried.


Performance features

· With the application of advanced air knife technology, the machine has stable performance, high visibility and good drying effect, provides low temperature operation, and is suitable for use in medium and high speed production lines;
· The air knife can be adjusted in the left, right, upper and lower directions; the blowing area can be adjusted as needed, allowing for simple operation and structure; the gantry structure is adopted, and the conveying belt can run through the production line, characterized by lower cost, longer service life, and lower energy consumption;
· High water removal efficiency and effect, and the production line can be formed in combination with the automation equipment to improve the production capacity;
· The machine has wide adaptability to the bottle type, utilizes strong wind (air knife) to dry the water on the bottle body, causing no contamination, does not need to replace the brush and the electric heating tube, thus saving the cost and providing more advanced and reliable performance.


Technical parameters

Product name

PET bottle and cap water remover

Dimensions

1000×680×1750mm
810×680×1750mm

Blower power

5.5kw

Water removal rate

Max. 1,200 bottles/min

Wind pressure at exit

≥0.2MPa

Bottle shape

Suitable for various special-shaped bottles, round bottles, etc.

Size

Height 150-300mm, diameter<100mm

Exit layout

Four narrow-mouth air knifes are obliquely installed, two on the left side and two on the right side.


Visual detector for spray code on pop can丨TFMJ1000-Y•TFMJ1700-Y

The equipment is mainly used in the production of pop can drink, provides on-line test on the product which has already been sprayed with code, checks spray code and code missing and as needed on the site, removes defective product on-line or alarm for shutdown.


Performance features

· Check spray code and code missing, and remove defective product on-line or alarm for shutdown;
· Has the advantages of labor saving, high efficiency, fast speed and high accuracy rate;
· Has the function of automatic positioning, with the test range and parameter flexibly adjustable;
· The defective product picture and relevant test parameters are displayed together, and the image of defective products can be played back;
· By displaying image surveillance, the image is clear, the volume is light and compact, and the operator is free from radiation exposure.


Technical parameters

Product name

Visual detector for spray code on pop can

Dimensions

400×650×1750mm

Power

<300W

Test rate

1000 bottles/min
1700 bottles/min

Size

Height ≤200mm, diameter ≤100mm

Test accuracy

Code missing and incompleteness test, with test accuracy up to 100%

Functions

Pneumatic automatic rejection of unqualified products, remote monitoring and control (optional)


Visual detector for material package quality丨TFLJ200

For residual materials that may exist at the packaging joint of condiment package for instant noodle, automatic test and alarm prompt are provided to the operator; the sealing integrity of condiment bag is ensured, and the influence probability of spoilage deterioration is reduced. The equipment can be applied to the similar product packaging lines such as the food, medicine, industrial products and others.


Performance features

· Simple structure, convenient installation and adjustment, and high response speed;
· Wide application range, can be used for detecting the production of seasoning packet of various food materials;
· Overcome the interference of subjective factors in the manual visual inspection method, quickly, objectively and accurately detect the existence and quantity integrity of condiment package, and greatly improve the product test precision and efficiency;
· Automatic production and unmanned operation are realized.


Technical parameters

Product name

Visual detector for condiment bag package quality

Test rate

200 bags/min

Test precision

Non-transparent impurities and oil components with a diameter of 1mm and above

Test accuracy

Above 95%, the greater the area, the higher the accuracy

Applicable type

Transparent film packaged bag, such as condiment bag, sauce bag, etc.

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